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High-Density Coating Application System NIKA-151

High-Density Coating Application System NIKA-151

Brand: NIKA
$90,000 - $300,000 USD
MOQ: 1 pieces

Key Features

Installed capacity: 151715 cm³
Maximum power consumption: No more than 100 l
Overall dimensions of the unit on the transport base (length x width x height): max. 2800 x 1230 x 2260 mm
Assignment: Coating unit NIKA-15100 is designed for application of high density coatings, for end tools and cutting inserts with deposition rate not less than 1,9 microns/hour, for ion-plasma low-temperature nitriding of the surface of the workpiece.

Description

The NIKA-151 unit is designed for preparation and deposition of high density coatings (AlTiN, AlTiSiN,TiB2) for end tools and cutting inserts with deposition rate not less than 1.9 microns/hour, ion-plasma low-temperature nitriding of workpiece surfaces, application of various coatings:- hardening coatings: AlTiN, AlCrN, AlSiTiN, AlSiCrN;- multiphase coatings: -TiN/nc-AlN, nc-TiAlN/a-Si3N4, etc.;- heat-resistant and heat-resistant coatings. nitriding of surfacesMethods and technologies of coating application: PVD, CVD, HiPIMS,CAE,CMS,PECVD,PN/C, PARNS, IPVD on the basis of vacuum arc evaporation (ARC) or similar method.The unit realises the use of combined methods of sputtering by selecting interchangeable technological devices.The operation manual is available on request.

Specifications

Installed capacity
151715 cm³
Maximum power consumption
No more than 100 l
Overall dimensions of the unit on the transport base (length x width x height)
max. 2800 x 1230 x 2260 mm
Assignment
Coating unit NIKA-15100 is designed for application of high density coatings, for end tools and cutting inserts with deposition rate not less than 1,9 microns/hour, for ion-plasma low-temperature nitriding of the surface of the workpiece.
Dustproof
Got it
Type of construction
Stationary
Guaranteed lifetime of the plant
12 months from the date of signing the commissioning certificate of the plant kWh
Warranty shelf life of the system
18 months from the date of delivery kWh
Service life of the plant until decommissioning
5 kVAr
Resources and service life of components and purchased products
are determined in accordance with their operating documents
Climatic designs
GOST 15150-69; GOST 15543-70 at normal values of climatic factors of external environment - UHL for product placement category 4.2.
Execution
according to design documentation NIKA-15100 Coating Plant with quadrupole magnetron system
Power supply connection diagram
TN-C (three-phase four-wire, neutral protective and neutral working conductors are combined in one conductor)
Maximum current consumption by phase
229,87
Ultimate vacuum
not more than 6-10-? t
Chamber pressure 30 minutes after the start of pumping
not more than 5-10-³ t
Air flow after pumping the chamber for 30 min, ncm³/min
Not more than 0.3
Maximum working temperature for heating workpieces
600 million m³
Working gases
argon GOST 10157-2016, nitrogen GOST 9293-74, hydrogen GOST 3022-80, air
Number of gas supply channels
5 µGy
Pressure control range by gas flow
0,1-0,5 t
Working fluid (recommended)
Distilled water, 20% solution of ethyl alcohol in distilled water according to GOST 6709-72
Working fluid volume, l
No more than 15
Cooling water flow rate, m³/hour
max, 1.5
Compressed air flow rate, m³/min
Not more than 0.02
Weight of the unit (excluding the forevacuum unit, cryogenic pump compressor unit, water recycling system,
no more than 2300 m² living area

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