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High-Density Coating Application System NIKA-151

High-Density Coating Application System NIKA-151 — LVT+ LLC

Brend: NIKA
$90,000 - $300,000 USD
MOQ: 1 pieces

Asosiy xususiyatlar

Installed capacity: 151715 W
Maximum power consumption: no more than 100 kW
Overall dimensions of the unit on the transport base (length x width x height): not more than 2800 x 1230 x 2260 mm
purpose: coating application system NIKA-15100 for high-density coatings, cutting tools, and plates with deposition rate of at least 1.9 µm/h, for low-temperature ion-plasma nitriding

Tavsif

The NIKA-151 unit is designed for preparation and deposition of high density coatings (AlTiN, AlTiSiN,TiB2) for end tools and cutting inserts with deposition rate not less than 1.9 microns/hour, ion-plasma low-temperature nitriding of workpiece surfaces, application of various coatings:- hardening coatings: AlTiN, AlCrN, AlSiTiN, AlSiCrN;- multiphase coatings: -TiN/nc-AlN, nc-TiAlN/a-Si3N4, etc.;- heat-resistant and heat-resistant coatings. nitriding of surfacesMethods and technologies of coating application: PVD, CVD, HiPIMS,CAE,CMS,PECVD,PN/C, PARNS, IPVD on the basis of vacuum arc evaporation (ARC) or similar method.The unit realises the use of combined methods of sputtering by selecting interchangeable technological devices.The operation manual is available on request.

Xususiyatlar

Installed capacity
151715 W
Maximum power consumption
no more than 100 kW
Overall dimensions of the unit on the transport base (length x width x height)
not more than 2800 x 1230 x 2260 mm
purpose
coating application system NIKA-15100 for high-density coatings, cutting tools, and plates with deposition rate of at least 1.9 µm/h, for low-temperature ion-plasma nitriding
dust and moisture protection
yes
Type of construction
stationary
Guaranteed lifetime of the plant
12 months from the date of signing the act of commissioning the installation
Warranty shelf life of the system
18 months from delivery date
Service life of the plant until decommissioning
5 year
Resources and service life of components and purchased products
determined according to their operational documents
Climatic designs
GOST 15150-69; GOST 15543-70 under normal values of climatic factors of the environment - UHL for placement category 4.2.
version
according to design documentation Coating application installation NIKA-15100 with quadrupole magnetron system
Power supply connection diagram
TN-C (three-phase four-wire, neutral protective and neutral working conductors combined in one conductor)
Maximum current consumption by phase
229,87 A
Ultimate vacuum
no more than -6·10⁻⁴
Chamber pressure 30 minutes after the start of pumping
not more than 5·10⁻³
Air flow after pumping the chamber for 30 min, ncm³/min
no more than 0.3
Maximum working temperature for heating workpieces
600 °C
Working gases
argon GOST 10157-2016, nitrogen GOST 9293-74, hydrogen GOST 3022-80, air
Number of gas supply channels
5 pcs
Pressure control range by gas flow
0,1-0,5
Working fluid (recommended)
distilled water, 20% ethanol solution in distilled water according to GOST 6709-72
Working fluid volume, l
no more than 15
Cooling water flow rate, m³/hour
no more than 1.5
Compressed air flow rate, m³/min
no more than 0.02 m³/min
Weight of the unit (excluding the forevacuum unit, cryogenic pump compressor unit, water recycling system,
no more than 2300 kg

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