Industrial Gas Heating Furnace, THM Series

Industrial Gas Heating Furnace, THM Series — TXM OJSC

Name: Industrial Gas Heating Furnace, THM Series
Brand: TXM
SKU: 106986
Availability: InStock

Brand: TXM

$90,000 - $360,000 USD

MOQ: 1 pieces

Key Features

Main chamber volume: 76

loading: 60000 kg

Combustion rate (kg/hour): 400

Loading window (HxWxD): 300 cm

Supplier Information

TXM OJSC

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Description

The THM Series Industrial Gas Heating Furnace is a large-scale natural gas-fired thermal processing furnace designed and manufactured by TKhM Holding (Teplohimmontazh), a Russian industrial group with in-house capabilities spanning refractory materials production, furnace design, automation engineering, and turnkey installation. With a main chamber volume of 76 m³ and a total load capacity of 60,000 kg, the furnace is built for continuous or batch thermal treatment of heavy metal billets, forgings, and structural components in metallurgical and machine-building facilities.

The unit measures 28 m in length, 3.2 m in width, and 5 m in height, reflecting a long-profile geometry suited to pusher or conveyor-type heating lines. Natural gas is used as fuel, with a combustion rate of 400 kg/h.

The burner system integrates equipment from internationally recognised manufacturers including Kromschroder, NOXMAT, Hauck, and WS Wärmeprozesstechnik GmbH. Control architecture is built on PLC platforms — typically SIEMENS, VIPA, or Schneider Electric — with full SCADA workstation capability for process logging and management.

The refractory lining draws on TKhM Holding's own production of high-temperature castables, lightweight refractories, and thermomodules, which significantly reduces thermal mass, improves response during heat-cycling, and cuts standby energy losses compared with traditional heavy-duty brick linings.

Details & Equipment

THM Series Car-Bottom Gas Furnaces

THM-DO-40.110.18/1100

Large car-bottom gas furnace with a working space of 40×110×18 dm installed at ZAO Liskmontazhkonstruktsiya, Liski, Voronezh Region. Designed for heat treatment of heavy forgings up to 40 tonnes at temperatures reaching 1,100 °C.

THM-DO-50.130.30/1100

Extended car-bottom furnace with 50×130×30 dm working space and 100-tonne maximum load, operating at temperatures up to 1,100 °C. Natural gas firing with recuperative burners; PLC control system.

THM-DO-25.30.15/1150

Car-bottom furnace for 10-tonne workloads at up to 1,150 °C, installed at OOO VolgazStalProekt in Nizhny Novgorod. Features high-speed recuperative burners and Siemens PLC automation.

THM Series Chamber and Tunnel Gas Furnaces

THM-NO-13.13.7/1200-I1-N

Stationary-hearth chamber furnace for forging and stamping preparation, rated to 1,200 °C and installed at NPO Energomash in Khimki. High-speed burners (320 kW) deliver heating rates of 200–300 °C/h.

THM-2NO-10.30.5/1300

Twin-chamber stationary-hearth gas furnace reaching 1,300 °C, installed at ZAO IOMZ in Izhevsk. Designed for forging and stamping preparation with two independent chambers sharing one gas supply system.

THM-GO-10.130.3/1200

Long-profile bell-type gas furnace with a 10×130×3 dm working space at temperatures to 1,200 °C, suited to thermal treatment of elongated workpieces, pipes, and bar stock in a continuous or batch regime.

Features

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Natural Gas Firing

Operates on natural gas with a combustion rate of 400 kg/h, using premium European burner hardware from Kromschroder, NOXMAT, Hauck, or WS Wärmeprozesstechnik GmbH for stable, high-efficiency heat release.

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60-Tonne Load Capacity

Rated for up to 60,000 kg of charge per cycle, making it suitable for heavy billets, large forgings, and structural metal workpieces typical of metallurgical and heavy engineering production.

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76 m³ Main Chamber

The primary heating chamber provides a 76 m³ working volume within the furnace's 28 × 3.2 × 5 m envelope, accommodating elongated or bulky workloads with uniform heat distribution across the charge.

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PLC Automation with SCADA

Control system built on programmable logic controllers (SIEMENS, VIPA, Schneider Electric, or equivalent) with an automated workstation for data collection, event logging, and full process management in demanding production environments.

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Proprietary Lightweight Refractory Lining

TKhM Holding supplies the refractory works from its own production — lightweight castables, low-cement concretes, and thermomodules — reducing thermal mass and minimising energy losses during idle periods and frequent heat cycles.

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Turnkey Design and Installation

Delivered as a complete engineered solution: TKhM Holding handles design, manufacture, refractory installation, burner commissioning, automation integration, and post-warranty service under a single contract.

Buyer Benefits

Significantly lower standby energy consumption compared with heavy-brick-lined legacy furnaces due to proprietary lightweight refractory construction
European-brand burner components (Kromschroder, NOXMAT, Hauck) ensure stable flame characteristics and long burner service life
PLC-based control with SCADA workstation enables full process traceability and meets modern industrial safety requirements for gas-fired equipment
60-tonne charge capacity covers a wide range of heavy forging and billet-heating tasks without batch splitting
All engineering disciplines — refractory, burner, automation — sourced and integrated by one contractor, eliminating interface risks in complex installations
Custom configurations available across chamber, car-bottom, pusher, walking-beam, rotary ring, and conveyor furnace types to suit specific production lines
Warranty and post-warranty service provided by TKhM Holding, including on-site commissioning and technical supervision

Applications

Pre-forging heating of steel billets and ingots in forge shops and rolling mills Heat treatment (normalising, annealing, hardening, tempering) of large machine components and structural forgings Heating of pipe blanks and bar stock prior to forming or rolling operations Thermochemical processing (case-hardening, carburising cycles) in metallurgical enterprises Metal preparation for bending and stamping of heavy structural profiles Continuous or batch thermal treatment in machinery manufacturing plants requiring high throughput Heating of weld assemblies and pressure-vessel components before stress-relief treatment Industrial heat treatment lines in ferrous metallurgy and machine-building facilities across the CIS

Source: official manufacturer website