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Dry Shotcrete Composition for Dry Spraying Method KTtron-S

Dry Shotcrete Composition for Dry Spraying Method KTtron-S — NPO KT LLC

Brand: KT TRON
$3 - $9.60 USD
MOQ: 1000 kilograms

Key Features

Compressive strength (24 hours): 25 MPa
Bending strength, not less: 8 MPa
Water-holding capacity: 98 %
Operation in aggressive environments: 5< pH <14

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Description

KTtron-Torkret S is a dry-process shotcrete composition manufactured by NPO KT LLC — a Russian specialist in structural repair, reinforcement, and waterproofing systems for concrete and masonry. The mix consists of cement, graded mineral aggregate (maximum particle size 2.5 mm, coarse fraction ≥12% by weight), and proprietary modifying admixtures.

During application, the dry powder is conveyed pneumatically and blended with water at the nozzle of a dry-process shotcrete machine, forming a high-strength, non-shrink, thixotropic mortar in situ. No pre-batching of the mix is required.

After curing, the hardened shotcrete achieves compressive strength of at least 25 MPa within 24 hours and not less than 50 MPa at 28 days, with bond strength to concrete substrates reaching 2.0 MPa at full cure. The material is rated W12 for water impermeability and F300 for frost resistance, and withstands continuous temperatures up to +120 °C.

It operates across aggressive environments from pH 5 to pH 14 — including ammonium, magnesium, sulfate solutions, seawater, and hydrocarbons — and is cleared for contact with drinking water. Certified to STO KT 62035492.008-2024, the product holds a State registration certificate and a KTtron conformity certificate, and has been independently tested by the St.

Petersburg State University of Architecture and Civil Engineering (SPbGASU). It is supplied in 25 kg bags or 1,000 kg big-bags with a 12-month shelf life.

Features

💪
Rapid High Strength
Achieves compressive strength ≥25 MPa in 24 hours and ≥50 MPa at 28 days; bond to concrete substrate ≥2.0 MPa after full cure.
💧
W12 / F300 Durability
Water impermeability rating W12 and frost resistance F300 ensure reliable performance in hydraulic structures and year-round outdoor use across all climate zones.
⚗️
Broad Chemical Resistance
Stable in environments from pH 5 to pH 14; resists ammonium (>2,000 g/m³), magnesium (up to 10,000 g/m³), sulfates (up to 5,000 g/m³ SO₄), seawater, and petroleum products.
🔧
Dry-Spray Efficiency
Water is introduced at the nozzle — no pre-mixing needed; rebound on vertical surfaces is just 5–7%, and layer thickness per pass ranges from 10 to 100 mm with no maximum cumulative depth.
🌡️
Heat Resistance & Safety
Withstands continuous service temperatures up to +120 °C; approved for contact with drinking water; contains no solvents or health-hazardous substances.
📦
Flexible Packaging
Available in 25 kg bags or 1,000 kg big-bags; 12-month shelf life; transported by all vehicle types and stored at −30 °C to +50 °C.

Buyer Benefits

Applications

Repair and restoration of deteriorated concrete cover on bridges, tunnels, industrial floors, and infrastructure Construction and lining of drinking-water and process reservoirs, tanks, towers, and hydraulic structures Waterproofing and structural rehabilitation of spillways, canals, and water-retaining structures Reconstruction and reinforcement of railway and road tunnels, adits, and mine openings Stabilization of rock slopes, excavation walls, and deep construction pits Fire protection and lining repair of industrial chimneys, cooling towers, and high-temperature facilities Repair of damage caused by wear, acid attack, gas corrosion, fire, frost, or mechanical overload Construction of complex-geometry structures and underpinning of foundations and buttresses

Specifications

Compressive strength (24 hours)
25 MPa
Bending strength, not less
8 MPa
Water-holding capacity
98 %
Operation in aggressive environments
5< pH <14
Contact with drinking water
allowed
Heat resistance at constant exposure
120 °C
Modulus of elasticity
25000 MPa
Flexural strength (7 days)
4 MPa
Bond strength to concrete (7 days)
1.2 MPa
Frost resistance grade
not less than F300
Waterproof grade
not less than W12
Mobility grade
RK 100-120 mm
Water consumption per 1 kg of dry mix
0.12 l
Compressive strength, not less
SBVVBG MPa
Application thickness
100 mm
Bond strength to concrete substrate / adhesion
2 MPa
Maximum fraction size
2.5 mm
Type of binder used
cement
Method of application
mechanized
Conditions of use
For outdoor work

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