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Automated Hybrid Laser-Arc Welding System for Rotating Pipe Joint Connections

Automated Hybrid Laser-Arc Welding System for Rotating Pipe Joint Connections

Brand: UTS INTEGRATION
$150,000 - $480,000 USD
MOQ: 1 pieces

Key Features

Laser beam power: 6 l
Pipe diameter: 57...426 mm
Ambient operating humidity range: 10...75 set
Ambient operating temperature range: +5 - +45 million m³

Description

The machine for laser welding of rotary butt joints of pipes and pipe assemblies in horizontal position with the possibility to feed filler wire according to a pre-prepared programme.
The application is expedient for large-scale assembly at installation and construction of oil and gas processing facilities.
To implement the technological process of laser welding, the unit is equipped with ytterbium fibre laser with radiation power of 6 kW.
The equipment is placed in 2 20-foot containers and is completed with chiller, compressor, ytterbium fibre laser, gantry-type coordinate unit with rotator, linear modules with motors, FLW series optical laser head, set of technological accessories, welding carriage consumables, weld tracking sensor, arc welding machine.
Installed service life of the unit is not less than 3 years.

Specifications

Laser beam power
6 l
Pipe diameter
57...426 mm
Ambient operating humidity range
10...75 set
Ambient operating temperature range
+5 - +45 million m³
Weight of head with all accessories
SBVVBG m² living area
Linear speed of welding head movement per minute
0,5-5 m
Travelling speed in X, Y, Z axes per minute
20 m
Accuracy of gantry positioning in three axes X, Y, Z
0,2 mm
Length of portal
6 m
Weight of machined parts subjected to rotation
500 m² living area
Rotator angular velocity
0,1-4,5
Pipe wall thickness
5...12 mm
Type row of welded pipes, bends, tees
57x5, 89x5, 108x6, 159x6, 219x7, 325x9, 426x10 mm
Protective gas flow rate per minute
6...20
Welding speed per second
2...15 mm
Wire feed speed per minute
5 mm
Electric arc power
6 l

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