Available for Import
Coating unit NIKA-15101
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Bulk pricing available
FOB, CIF & EXW terms available
Key Highlights
- Made in Russia - engineered for durability
- Suitable for challenging environments
- Lower cost of ownership than European alternatives
- Bulk orders available with volume discounts
- Documentation and customs clearance assistance provided
The unit NIKA-15101 is equipped with two magnetrons-787 and two linear arc evaporators LDI, is designed for preparation and deposition of high density coatings (AlTiN, AlTiSiN,TiB2) for end tools and cutting inserts with deposition rate not less than 1.9 microns/hour, ion-plasma low-temperature nitriding of workpiece surface, application of various coatings:
- hardening coatings: AlTiN, AlCrN, AlSiTiN, AlSiCrN;
- multiphase coatings: -TiN/nc-AlN, nc-TiAlN/a-Si3N4, etc;
- heat-resistant and heat-resistant coatings.
- surface nitriding
Coating methods and technologies: PVD, CVD, HiPIMS, CAE, CMS, PECVD, PN/C, PARNS, IPVD based on vacuum arc vaporisation (ARC) or similar method.
The unit realises the use of combined methods of sputtering by selecting interchangeable technological devices.
Operating manual available on request.
- hardening coatings: AlTiN, AlCrN, AlSiTiN, AlSiCrN;
- multiphase coatings: -TiN/nc-AlN, nc-TiAlN/a-Si3N4, etc;
- heat-resistant and heat-resistant coatings.
- surface nitriding
Coating methods and technologies: PVD, CVD, HiPIMS, CAE, CMS, PECVD, PN/C, PARNS, IPVD based on vacuum arc vaporisation (ARC) or similar method.
The unit realises the use of combined methods of sputtering by selecting interchangeable technological devices.
Operating manual available on request.
Technical Specifications
| Assignment | Designed for high density coating, for end tools and cutting inserts with deposition rate not less than 1.9 microns/hour, for ion-plasma low-temperature nitriding of workpiece surface and application of various functional coatings |
|---|---|
| Dustproof | Got it |
| Type of construction | Stationary |
| Guaranteed lifetime of the plant | 12 months from the date of signing the commissioning certificate of the plant |
| Warranty shelf life of the system | 18 months from the date of delivery |
| Service life of the plant until decommissioning | 5 years |
| Resources and service life of components and purchased products | are determined in accordance with their operating documents |
| Climatic designs | GOST 15150-69; GOST 15543-70 at normal values of climatic factors of external environment - UHL for product placement category 4.2. |
| Execution | according to design documentation NIKA-15101 coating unit |
| Installed capacity | 121715 W |
| Maximum power consumption | No more than 100 kW |
| Power supply voltage | 380(10±15%) V |
| Power supply connection diagram | TN-C (three-phase four-wire, neutral protective and neutral working conductors are combined in one conductor) |
| Maximum current consumption by phase | 184,42 A |
| Ultimate vacuum | not more than - 0.0006 |
| Chamber pressure 30 minutes after the start of pumping | Not more than 0.005 |
| Air flow after pumping the chamber for 30 min, ncm3/min | Not more than 0.3 |
| Maximum working temperature for heating workpieces | 600 °C |
| Working gases | argon GOST 10157-2016, nitrogen GOST 9293-74, hydrogen GOST 3022-80, air |
| Number of gas supply channels | 5 pc |
| Pressure control range by gas flow | 0,1-0,5 |
| Working fluid (recommended) | Distilled water, 20% solution of ethyl alcohol in distilled water according to GOST 6709-72 |
| Working fluid volume, l | No more than 15 |
| Cooling water flow rate, m³/hour | max, 1.5 |
| Compressed air flow rate, m³/min | Not more than 0.02 |
| Weight of the unit (excluding the forevacuum unit, cryogenic pump compressor unit, water recycling system, | no more than 2300 kg |
| Overall dimensions of the unit on the transport base (length x width x height) | max. 2800 x 1230 x 2260 mm |
Note: All specifications are provided by the manufacturer and may be subject to change. Please contact us to confirm the latest specifications before placing your order.
Shipping & Payment Information
Shipping Terms
- FOB: Novorossiysk, Russia
- CIF: Available to major ports worldwide
- EXW: Manufacturer's facility, Russia
Delivery Time
- Sea freight: 30-60 days (depending on destination)
- Air freight: 14-21 days (for urgent orders)
- Production lead time: 30-90 days (depending on order size)
Payment Methods
- Letter of Credit (L/C)
- Wire Transfer (T/T)
- Escrow Services
Order Minimums
- We work with orders starting from 1 container
- You can mix different products in one container
- Volume discounts available for larger orders
Customs & Documentation Support
We provide comprehensive assistance with all export documentation, customs clearance, and logistics arrangements. Our team has extensive experience facilitating international trade with businesses in Africa, Middle East, Asia, and Latin America.
Contact Our Import Specialists
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+971 58 657 4796For detailed inquiries, documentation requests, and formal communications.
Send Email Inquiry info@tonzar.comRequest Call Back
Schedule a consultation with our import specialists at your convenience.
Business Hours
We're available to assist you during the following hours:
- Monday - Friday: 9:00 AM - 6:00 PM (GMT+4)
- Saturday: 10:00 AM - 2:00 PM (GMT+4)
- Sunday: Closed
Our WhatsApp support is available outside business hours for urgent inquiries.
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