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High-Density Coating Application System NIKA-15101

High-Density Coating Application System NIKA-15101 — LVT+ LLC

品牌: NIKA
¥648,000 - ¥2,160,000 CNY
MOQ: 1 pieces

主要特点

Installed capacity: 121715 W
Ultimate vacuum: 不超过 -0.0006
Maximum working temperature for heating workpieces: 600 °C
用途: 用于为切削工具和刀片施加高密度涂层,沉积速率至少为1.9微米/小时,低温离子等离子体氮化工件表面并施加各种功能涂层

产品描述

The unit NIKA-15101 is equipped with two magnetrons-787 and two linear arc evaporators LDI, is designed for preparation and deposition of high density coatings (AlTiN, AlTiSiN,TiB2) for end tools and cutting inserts with deposition rate not less than 1.9 microns/hour, ion-plasma low-temperature nitriding of workpiece surface, application of various coatings:

- hardening coatings: AlTiN, AlCrN, AlSiTiN, AlSiCrN;

- multiphase coatings: -TiN/nc-AlN, nc-TiAlN/a-Si3N4, etc;

- heat-resistant and heat-resistant coatings.

- surface nitriding

Coating methods and technologies: PVD, CVD, HiPIMS, CAE, CMS, PECVD, PN/C, PARNS, IPVD based on vacuum arc vaporisation (ARC) or similar method.

The unit realises the use of combined methods of sputtering by selecting interchangeable technological devices.

Operating manual available on request.

规格参数

Installed capacity
121715 W
Ultimate vacuum
不超过 -0.0006
Maximum working temperature for heating workpieces
600 °C
用途
用于为切削工具和刀片施加高密度涂层,沉积速率至少为1.9微米/小时,低温离子等离子体氮化工件表面并施加各种功能涂层
防尘防潮
Type of construction
固定式
Guaranteed lifetime of the plant
自签署设备调试验收之日起12个月
Warranty shelf life of the system
自交货日期起18个月
Service life of the plant until decommissioning
5年
Resources and service life of components and purchased products
根据其操作文件确定
Climatic designs
GOST 15150-69;GOST 15543-70在正常气候环境因素值下 - UHL用于放置类别4.2。
版本
根据设计文件 NIKA-15101 涂层应用安装
Maximum power consumption
不超过100 kW
Power supply voltage
380(10±15%) V
Power supply connection diagram
TN-C(三相四线,中性保护和中性工作导体合并在一个导体中)
Maximum current consumption by phase
184,42 A
Chamber pressure 30 minutes after the start of pumping
不超过 0.005
Air flow after pumping the chamber for 30 min, ncm3/min
不超过0.3
Working gases
氩气 GOST 10157-2016,氮气 GOST 9293-74,氢气 GOST 3022-80,空气
Number of gas supply channels
5 pcs
Pressure control range by gas flow
0,1-0,5
Working fluid (recommended)
蒸馏水,20%乙醇溶液(符合GOST 6709-72)
Working fluid volume, l
不超过15
Cooling water flow rate, m³/hour
不超过1.5
Compressed air flow rate, m³/min
不超过0.02立方米/分钟
Weight of the unit (excluding the forevacuum unit, cryogenic pump compressor unit, water recycling system,
不超过2300 kg
Overall dimensions of the unit on the transport base (length x width x height)
不超过 2800 x 1230 x 2260 mm

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